电池Pack设计规范.doc

文件编号版次A0电池PACK设计规范生效日期2009-5-23 页次5 / 5 修订履历修订日期版次修订页次修订内容2009-5-20A0/首次发行分发对象及份数（制订者在 “( )”填写分发份数）01总经理( )02副总经理( )03管理者代表( )04生产部( 1 )05品管部( )06工艺设备部( )07设备组( )08工艺组( )09计划组( )10销售管理部( )11采购部( )12电子开发部( )13人力资源部( )14安全办( )15（暂空）16仓库( 1 )17财务部( )18制片QC( )19装配QC( )20检测QC( 1 )21包装QC( 1 )22 IQC( )23 OQC( )24 QA( )25制片车间( )26装配车间( )27检测车间( 1 )28包装车间( 1 )会签 （制订者在需会签的部门前的“ ”中画“X”） 电子开发部_ 工艺设备部_ 人力资源部_ X 生产部_ X 财务部_ 工业安全委员会_ 品管部_ 采购部_ _ 制订/日期审核/日期批准/日期1、目的：为了规范电池成品Pack的设计，加强电池Pack的安全。2、范围本标准适用于本公司所有电池成品包装组合。3、电池Pack安全的重要性。电池除了本性电芯的安全需要特别关注外，电池成品Pack的安全设计也应该同样重要。电池在组合后，用户在充电和放电的使用过程中，有效地防止过充，过放，过流等电气损坏；挤压，跌落等其它机械损坏，主要依赖我们在Pack设计时的全面考虑。4、主要包装材料的选择， 4.1 绝缘胶纸胶带4.1.1. 美纹胶纸（皱纹胶纸）耐温高达350，粘性好，柔软，耐酸碱，不残胶，易剪切。软包电池主要用于包极耳，隔离保护板和铝塑膜，固定保护板等；圆柱电池主要用于固定组合电池，隔离极耳和钢体，隔离保护板等。4.1.2 茶色胶纸，耐温高达350，单层耐压高，柔软，粘性好，不残胶。软包电池主要用于包保护板及出线位等。圆柱电池主要用于固定保护板等。4.1.3 纤维胶纸 耐温高达350，单层耐压高，粘性极强，主要用于单体电芯及多节电芯整体包扎。 4.2 热缩套管 4.2.1 PVC热缩套管耐压高，易收缩，收缩后表面光滑，主要用来包圆柱电池及软包整体加固，防止压伤。 4.2.2 阻燃热缩套管耐压高，耐高温，2：1的收缩比，主要用来包扎焊接电线的连接处，起到绝缘和隔离作用。4.3 红钢纸耐挤压，耐高温，主要用来做电池的垫片起防止直接冲击作用。4.4 青稞纸耐压高，耐高温，柔软易成形，主要用来包包保护板及出线位，防止压伤。4.5 EVA海绵防火，伸缩比好，主要用来做电池的垫片起缓冲作用。4.6 引线引线的种类很多，各个国家标准和标注都不一般，目前比较通用美规标法，如AWG1230，常用偶数。4.6.1 单股导线导体数是一支，是组成其它导线的基本单元，附图为单股铜导线规格表。线规 Gaugeinches直径 DiameterCross sect .Area导体电阻重量 WeightDCR 20 AWGmilsmmCsSq.mmohms/MOhms/kmLbs./mkg/km400.00313.10.0799.60.0049108035400.02910.0433380.00440.102160.008164821300.04840.72360.00550.127250.012741513600.07570.113340.00636.30.1639.70.02012618570.120.179320.00880.203640.03241625320.1940.289300.01100.2541000.05071043400.3030.451280.012612.60.321590.080665.32140.4810.716260.015915.90.4042530.128411350.7651.14240.020120.10.5114040. 205025.72220.025325.30.6436400.32442.89200.032320.81310200.5194.61180.040340.31.0216200.8236.39214.927.32160.050850.81.2925801.314.0213.27.8111.6140.064164.11.63411020.82.528.2812.418.5120.080880.82.0565303.311.595.2119.829.5100. 1019101.92.588103805.260.99883.2331.446.880.1285128.53.265165108.370.62812.0615074.460.1621624.11526240013.30.39521.29679.411840.2043204.35150.24850.815212618820.2576257.66.54366360033.620.15630.512820129910.2893289.37.34883690042.410.12390.40652533774.6.2 多股导线为了增加导线的横截周长，柔软性等性能，一般由多支单体导线组成多股导线，附图为常用多股导线规格。线规 Gauge AWG直径 D iameter线数 / 线径 No./mm面积 Area重量 WeightMilsmmCircular Mil C.M.Square inch in 2Square mm 2Kg/km1289.37.3481/7.34983.6940.0657342.413778.50819/1.6903798.537/1.2103798.4861/0.9413772257.66.5441/654466.3580.0521233.632997.417/2.4742997.55119/1.5022997.5937/1.0803024204.35.1891/5.19041.7380.0327821.151885.967/1.9621885.99119/1.1911885.99237/0.8541886.032133/0.4501886.036420/0.254192.261624.1151/4.11626.2440.0 206113.3118.24.777/1.5601194.82919/0.9501204.74937/0.6771184.803266/0.2541218128.53.2641/3.26516.5120.012978.36874.393.697/1.23474.433.77119/0.74974.63.7637/0.53774.43.783133/0.2847510101.92.5881/2.58910.3840.0081565.26246.782.9617/0.98046.943.00519/0.59547.43.017105/0.25447.82.974259/0.16046.41280.812.0531/2.0536.530.0051293.30929.422.3257/0.77629.432.37119/0.47129.372.36565/0.25429.582.395168/0.16030.11464.081.6281/1.6304.1060.0032252.08118.51.8457/0.61618.531.87719/0.37418.51.88541/0.25418.661.894105/0.16018.811650.821.2911/1.2912.5830.00 20291.30911.641.4647/0.48811.671.50226/0.25411.831.48365/0.16011.651840.31.0241/1.0241.6240.0012750.82267.3211.1927/0.3907.4341.17816/0.2547.281.21234/0.1807.541.16341/0.1607.1620300.81181/0.8131.0210.0008020.51744.60.967/0.3104.70.942121/0.1804.650.930526/0.1604.542225.350.64391/0.645624.60.0005050.32562.8950.7657/0.2543.1860.752417/0.1602.972420.10.51061/0.5114040.0003170.20471.820.67/0.2001.060.6052511/0.1601.922615.940.40491/0.404254.10.00020.12881.1450.4747/0.1601.2232812.640.32111/0.322159.80.0001260.080970.71980.3817/0.1270.79033010.030.25481/0.254100.60.000790.050970.45310.37/0.1000.49327.950. 2091 07/0.08063.24.96E-0