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Processingof
FruitsandVegetables6/6/20231
1.INTRODUCTION1.1Importance-developingagriculturalproduction-regulatingagriculturalstructure-increasingtherivalincome-protectingenvironment-fullyusingofresource-increasingcommodities-increasingexportamount6/6/20232
1.2annualoutputoffruitsinChina
6/6/20233Theareaandoutput
offruitsinChina(1999)
a.
TheareaoffruitsinChina:8.6millionhm2,21.3%percentoftheworldarea
b.TheoutputoffruitsinChina:62milliontons,14%percentoftheworldoutput
c.Appleoutput:20.8milliontons,1stoftheworld
d.Orangeoutput:10milliontons,3rdoftheworlde.Pearoutput:7.7milliontons,1stoftheworldf.Others:23milliontons6/6/20234AnnualoutputofvegetableinChina-Vegetablearea:0.14millionhm2-Vegetableoutput:300milliontons-Melonoutput:30milliontons6/6/20235ProcessingoffruitsandvegetablesinChina(1999)
-Juiceoutput:1.2milliontons,11%ofsoftdrinks-Cannedfoodoutput:2milliontons,80ofcannedproducts-Fastfrozenanddehydratedvegetableoutput:0.74milliontons6/6/20236Newtechniquesusedinprocessing
-genemodification-controlledatmospherestorage-homogenization-filmseparation-microbiologicalfreepackage-vacuumpackage-ultrahightemperaturesterilization-supercriticalextraction-enzymeengineering-concentration-sprayprocess-freezingdry-fastfreezing-GMPandHACCP
6/6/202371.3Keyproblemofprocessing
offruitsandvegetables1.3.1Rawmaterialsforprocessing
-varieties
-freshness
-ripeness6/6/202381.3.2Sterilization
-inhibition:coldstorage,dryprocessing,sugaring,etal.-killing:heattreatment(pasteurization,boilingwater,stream)coldtreatment(ultraviolet,ultrasonic)-biochemicalpreservationfermentation-chemicalpreservation(preservative)
6/6/202391.3.3Colorfixation
-browning-enzymaticbrowning-non-enzymaticbrowning(Maillardbrowning)-anti-browning-enzymatic—heattreatmentandacidtreatment-non-enzymatic—decreasingthetemperature,heatingtimeandpHofprocessing6/6/2023102.Storageoffruitsandvegetables2.1Normalatmospheretemperaturestorage2.2Coldstorage
-0℃apple,pear,peach,apricot,greenpea,sweetpotato,cauliflower,Chinesecabbage,onion-7.2~10℃muskmelon,cucumber,eggplant,greenpepper-14℃banana,grapefruit6/6/2023112.3controlledatmospherestorage
-lowtemperature-lowoxygenconcentration
-highCO2concentration-decreasingrespirationoffruitsandvegetables-preventingripeningandaging
6/6/202312Controlledatmospherestorage
1sealeddoorwithawatchwindow
2refrigerator3outletofcoldair4instrumentforanalysisofaircomposition5CO2absorber
6123546/6/202313StorageconditionoffruitsandvegetablesVarietiesTemp.℃O2%CO2%Apple0~52~31~2Pear0~52~30~1Yangtao0~525Strawberry12~151015~20Banana12~152~52~5Sweetcherry0~53~1010~12Fig10~15515Lemon0~550~5Cabbage0~52~50Lettuce0~52~50Onion0~51~210~20Tomato8~123~506/6/202314Packetcontrolledatmospherestorageofgallicshoot
--gallicshoots,length30cm,green--takeofftheleafletandclassify--tieupincouple--putinpacket,100cm×75cm×0.08mm,polyethylenefilm,20kgperpacket--sealingupthepacket--storeat–1℃~0℃--openpacketwhenO2downto1%,CO2upto12%--sealingpacketwhenO2upto18%,CO2downto2%--atthebeginningofthestorage,openandsealthepacketonceevery10~15days--attheendofthestorage,openandsealthepacketonceevery7~10days--store10months6/6/2023152.4radiationpreservation
-60Co-radiation-40~200krad-potato-gallic-onion-etc.6/6/2023163Driedandsugaredfruitsandvegetables3.1driedfruitsandvegetables
-ovenchamber-tunnelovenchamber-infraredradiation,5.6~100um-microwave,300MHz~300kMHz-freezedrying6/6/202317Tunnelovenchamber
1—blower2—inletoffreshair3—heater4—outletforair5—airroadforrecycle6—inletfoewetmaterial7—outletfordriedmaterial64231756/6/202318Processingofdehydratedcarrot
carrotmovingtheskinwashLength:18~25cm
90℃5%NaOHmovingDiameter:2.5~4cm
2minNaOHcutheatingcoldmovingwater0.6~0.8cm100℃0.1%dipincentrifugecubeNaHCO31.5~2minwaterdryingpackingstorage60~65℃tunnelnetweight
<10℃lowovenchamber20Kg
temperatureWater%=6%product6/6/202319DriedrateoffruitsandvegetablesVarietyDriedrateVarietyDriedrateApple6~8:1Carrot12~16:1Peach4~8:1Pumpkin14~16:1Persimmon3~5:Onion12~16:1Litchi3~4:1Greenbean8~12:1Jujube3~4:1Daylily5~8:16/6/2023203.2Sugaringoffruitsandvegetables
--preparinguncrystallizablesugarsolution
--transformationofsugar
sugarglucose+fructose
crystallizableuncrystallizable6/6/202321VacuumsugarpermeatetechniqueofcannedfruitsRawmaterials
pretreatmenthardening
apple,peach
movingskin,cutting
0.1%CaCl2plum,etc.
movingcore
5~10h
degassugarpermeate
exhausting
vacuumsugar90℃25%sugarsugarsolutionpermeatemachinesolution67kPasugarpermeateexhaustingsugarpermeate
90℃40%sugarsugarsolution
90℃60%sugarsolution67kPasolution67kPa
exhaustingdryingproductvacuum
sugarsolutionovenchamberH2O17%Packing
60℃~70℃sugar:72%6/6/202322Processingofjam
rawmaterialspretreatmentaddsomewater
Pectin>1%washing,movingskinandcorefruit:water=5:1Organicacid>1%
cuttosmallpiecesboilingaddsugarconcentrationcold
20minmaterials:sugar=5:1105℃solublesoliddowntocontent>68%
70℃filling
sterilizationcoldproductGlassbottle90℃,30minroomtemp.6/6/2023234.Picklecureofvegetables4.1non-fermentedpicklecure
-treatedwithsalt-curedradish
-treatedwithsalt,sugarandvinegar
-curedgallic6/6/202324Processingofcuredgallic
Gallic
pretreatmentcure
turnupside30pieces/Kgmovingskin
gallic:salt
onceadaywash
=10:115days
sundrying
curedgallic
sealcover
putincontainer
3monthsVinegar
hea
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