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外文翻译院系北方软件学院专业计算机科学与技术(数控方向)班级学号姓名指导教师负责教师航空工业学院2007年6月1NCTECHNOLOGY1、RESEARCHCURRENTSITUATIONOFNCLATHEINOURTIMESRESEARCHANDDEVELOPMENTPROCESSTOSUCHVARIOUSKINDSOFNEWTECHNOLOGIESASNUMERICALCONTROLLATHE,MACHININGCENTER,FMS,CIMS,ETCOFCOUNTRIESALLOVERTHEWORLD,LINKEDTOWITHTHEINTERNATIONALECONOMICSITUATIONCLOSELYTHEMACHINETOOLINDUSTRYHASINTERNATIONALECONOMYTOMUTUALLYPROMOTEANDDEVELOP,ENTER21ALERTERASOFWORLDAFFAIRS,THEFUNCTIONTHATPEOPLESKNOWLEDGEPLAYSISMOREOUTSTANDING,ANDTHEMACHINETOOLINDUSTRYISREGARDEDASTHEFOUNDATIONOFTHEMANUFACTURINGINDUSTRYOFTHEMACHINE,ITSKEYPOSITIONANDSTRATEGICMEANINGAREMOREOBVIOUSWITHIN19911994YEARS,THEECONOMICRECESSIONOFTHEWORLD,EXPENSIVEFMS,CIMSLOWERSTHETEMPERATURE,AMONG19952000YEARS,THEINTERNATIONALECONOMYINCREASESATALOWSPEED,ACCORDINGTOREQUISITIONFORNCLATHEANDTHEWORLDFOURMAJORINTERNATIONALLATHESEXHIBITIONINORDERTOBOOSTPRODUCTIVITYOFUSERSOFVARIOUSFIELDSOFPRESENTWORLDMARKETEMO,IMTS,JIMTOF,CHINACIMTOFJAPANOFUSAOFEUROPE,HAVETHEANALYSISOFTHEEXHIBIT,THEREARETHEFOLLOWINGSEVERALPOINTSMAINLYINTHETECHNICALRESEARCHOFNCLATHEINOURTIMES(1)、)、)、)、PAYMOREATTENTIONTONEWTECHNOLOGYANDINNOVATIONWORLDWIDE,ARELAUNCHINGTHENEWCRAFT,NEWMATERIAL,NEWSTRUCTURE,NEWUNIT,RESEARCHANDDEVELOPMENTOFTHENEWCOMPONENTINAMORECOSTEFFECTIVEMANNER,DEVELOPMENTALRESEARCHOFFORINSTANCENEWCUTTERMATERIAL,THENEWELECTRICMAINSHAFTOFMAINSHAFTSTRUCTURE,HIGHSPEED,HIGHSPEEDSTRAIGHTLINEELECTRICALMACHINERY,ETCREGARDINNOVATINGINIMPROVEMENTOFTHEPROCESSINGTECHNOLOGYASTHEFOUNDATION,FORPROCESSULTRAANDHARDDIFFICULTTOCUTMATERIALANDSPECIALCOMPOSITEANDCOMPLICATEDPART,IRREGULARCURVEDSURFACE,ETCRESEARCHANDDEVELOPNEWLATHEVARIETYCONSTANTLY(2)、)、)、)、IMPROVETHEPRECISIONANDRESEARCHOFMACHINETOOLINGINORDERTOIMPROVETHEMACHININGACCURACYOFTHEMACHININGCENTER,AREIMPROVINGRIGIDITYOFTHELATHE,REDUCTIONVIBRATIONCONSTANTLY,DISPELHOTLYANDOUTOFSHAPE,REDUCETHENOISE,IMPROVETHEPRECISIONOFLOCALIZATIONOFNCLATHE,REPEATPRECISION,WORKINGDEPENDABILITY,STABILITY,PRECISIONKEEPING,WORLDALOTOFCOUNTRYCARRYONLATHEHOTERROR,LATHESPORTANDLOADOUTOFSHAPESOFTWAREOFERRORCOMPENSATETECHNICALRESEARCH,TAKEPRECISIONCOMPENSATE,SOFTWARECOMPENSATEMEASUREIMPROVE,SOMEMAYMAKETHISKINDOFERRORDISPEL60ALREADYANDISDEVELOPINGRETROFITCONSTANTLY,NANOMETERISBEINGPROCESSED(3)、)、)、)、IMPROVETHERESEARCHOFTHEMACHINETOOLINGPRODUCTIVITYWORLDNCLATHE,MACHININGCENTERANDCORRESPONDINGSOMEDEVELOPMENTOFMAINSHAFT,ELECTRICALMACHINERYOFSTRAIGHTLINE,MEASURINGSYSTEM,NCSYSTEMOFHIGHSPEED,UNDERTHEPREREQUISITEOFBOOSTINGPRODUCTIVITY2(4)、)、)、)、WHATALOTOFCOUNTRIESHAVEALREADYBEGUNTOTHENUMERICALCONTROLSYSTEMMELTINTELLIGENTLY,OPENLY,STUDYNETWORKEDLYA、ELLIGENTRESEARCHOFTHENUMERICALCONTROLSYSTEMMAINLYSHOWINGINTHEFOLLOWINGASPECTSITISINTELLIGENTINORDERTOPURSUETHEEFFICIENCYOFPROCESSINGANDPROCESSQUALITY,THESELFADAPTATIONTOTHEPROCESSINGCOURSEISCONTROLLED,THECRAFTPARAMETERPRODUCESRESEARCHAUTOMATICALLYJOINTHECONVENIENTONEINORDERTOIMPROVETHEPERFORMANCEOFURGINGANDUSEINTELLIGENTLY,TOTHEFEEDBACKCONTROL,ADAPTIVEOPERATION,DISCERNINGAUTOMATICALLYLOADSELECTSMODELSAUTOMATICALLY,SINCECARRIESONRESEARCHWHOLEDEFINITELY,ETCOFTHEELECTRICALMACHINERYPARAMETERTHEREARESUCHRESEARCHOFTHERESPECTASINTELLIGENTAUTOMATICPROGRAMMING,INTELLIGENTMANMACHINEINTERFACE,INTELLIGENCEDIAGNOSING,INTELLIGENTMONITORING,ETCB、THENUMERICALCONTROLSYSTEMMELTSANDSTUDIESOPENMAINLYSHOWINGINTHEFOLLOWINGASPECTSTHEDEVELOPMENTOFTHENUMERICALCONTROLSYSTEMISONUNIFIEDOPERATIONPLATFORM,FACETHELATHEPRODUCERANDSUPPORTFINALLY,THROUGHCHANGING,INCREASINGORCUTTINGOUTTHESTRUCTURETARGETNUMERICALCONTROLTARGET,FORMTHESERIATION,ANDCANUSEUSERSSPECIALLYCONVENIENTLYANDTHETECHNICALKNOWHOWISINTEGRATEDINTHECONTROLSYSTEM,REALIZETHEOPENNUMERICALCONTROLSYSTEMOFDIFFERENTVARIETY,DIFFERENTGRADEFAST,FORMLEADINGBRANDPRODUCTSWITHDISTINCTDISTINCTIONSYSTEMSTRUCTURENORMOFTHEOPENNUMERICALCONTROLSYSTEMATPRESENT,NORM,DISPOSINGTHENORM,OPERATIONPLATFORM,NUMERICALCONTROLSYSTEMATICFUNCTIONSTOREHOUSEANDNUMERICALCONTROLSYSTEMATICFUNCTIONSOFTWAREDEVELOPINGINSTRUMENT,ETCARETHECOREOFPRESENTRESEARCHTOPASSTHROUGHC、MEETINGTHEMANUFACTURESYSTEMOFTHEPRODUCTIONLINE,DEMANDFORTHEINFORMATIONINTEGRATIONOFTHEMANUFACTURINGCOMPANYNETWORKEDLYGREATLYOFNUMERICALCONTROLEQUIPMENT,ITISABASICUNITOFREALIZINGTHENEWMANUFACTUREMODETOO2、CLASSIFICATIONOFTHEMACHININGCENTER(1)PROCESSACCORDINGTOMAINSHAFTSPACEPOSITIONWHENITCLASSIFIESTOBEASFOLLOWS,HORIZONTALANDVERTICALMACHININGCENTERHORIZONTALMACHININGCENTER,REFERTOTHEMACHININGCENTERTHATTHEAXISLEVELOFTHEMAINSHAFTISSETUPHORIZONTALMACHININGCENTERFOR35SPORTCOORDINATEAXIS,ACOMMONONETHREERECTILINEARMOTIONCOORDINATEAXISANDONETURNTHECOORDINATEAXISOFSPORTSROUNDTURNTHEWORKINGBENCHROUND,ITCANONEISITISITFINISHOTHER4TAXIPROCESSINGBESIDESINSTALLINGSURFACESANDTOPSURFACESTOINSERTTOINSTALLINWORKPIECE,MOSTSUITABLEFORPROCESSINGTHECASEBODYWORKPIECECOMPAREDWITHSTRENGTHTYPEMACHININGCENTERIT,THESTRUCTUREISCOMPLICATED,THEFLOOR3SPACEISLARGE,QUALITYISLARGE,THEPRICEISHIGHVERTICALMACHININGCENTER,THEAXISOFTHEMAINSHAFTOFTHEVERTICALMACHININGCENTER,INORDERTOSETUPVERTICALLY,ITSSTRUCTUREISMOSTLYTHEREGULARPOSTTYPE,THEWORKINGBENCHISSUITABLEFORPROCESSINGPARTSFORTHESLIPPERYONEOFCROSS,HAVE3RECTILINEARMOTIONCOORDINATEAXISGENERALLY,CANFINDAROOMFORONEHORIZONTALNUMERICALCONTROLREVOLVINGSTAGETHE4THAXLEOFAXLEPROCESSTHESPIRALPARTATWORKINGBENCHTHEVERTICALMACHININGCENTERISOFSIMPLESTRUCTURE,THEFLOORSPACEISSMALL,THEPRICEISLOW,AFTERALLOCATINGVARIOUSKINDSOFENCLOSURES,CANCARRYONTHEPROCESSINGOFMOSTWORKPIECESLARGESCALEGANTRYMACHININGCENTER,THEMAINSHAFTSAREMOSTLYSETUPVERTICALLY,ISESPECIALLYUSEDINTHELARGESCALEORWITHCOMPLICATEDFORMWORKPIECE,ISITSPENDTHEMANYCOORDINATEGANTRYMACHININGCENTERTONEEDLIKEAVIATION,AEROSPACEINDUSTRY,SOMEPROCESSINGOFPARTOFLARGESCALESTEAMTURBINEFIVEMACHININGCENTERS,THISKINDOFMACHININGCENTERHASFUNCTIONOFTHEVERTICALANDHORIZONTALMACHININGCENTER,ONEISITAFTERINSERTING,CANFINISHALLFIVETAXIPROCESSINGBESIDESINSTALLINGTHESURFACETOINSTALLINWORKPIECE,THEPROCESSINGWAYCANMAKEFORMOFWORKPIECEERRORLOWEST,SAVE2TIMESINSTALLANDINSERTWORKING,THUSIMPROVEPRODUCTIONEFFICIENCY,REDUCETHEPROCESSCOST2CLASSIFYBYCRAFTUSEISITMILLMACHININGCENTERTOBORE,ISITMILLFORVERTICALDOORFRAMEMACHININGCENTER,HORIZONTALDOORFRAMEMILLTHEMACHININGCENTERANDLONGMENDOORFRAMEMILLTHEMACHININGCENTERTODIVIDEINTOPROCESSINGTECHNOLOGYITSRELYMAINLYONTHEFACTTHATTHEDOORFRAMEISMILLED,USEDINCASEBODY,SHELLANDVARIOUSKINDSOFCOMPLICATEDPARTSPECIALCURVEANDLARGEPROCESSES,CURVEDSURFACEOFOUTLINEPROCESS,SUITABLEFORMANYVARIETIESTOPRODUCEINBATCHESSMALLCOMPLEXMACHININGCENTER,POINTFIVETIMESANDCOMPOUNDANDPROCESSMAINLY,THEMAINSHAFTHEADCANBETURNEDROUNDAUTOMATICALLY,STAND,LIEANDPROCESS,AFTERTHEMAINSHAFTISTURNEDROUNDAUTOMATICALLY,REALIZEKNOWINGTHATVARIESINTHEHORIZONTALANDVERTICALDIRECTION3CLASSIFYBYSPECIALFUNCTIONSINGLEWORKINGBENCH,APAIROFWORKINGBENCHMACHININGCENTERSINGLEAXLE,DUALAXLE,THREEAXLECANCHANGEMACHININGCENTER,MAINSHAFTOFCASETRANSFERVERTICALLYTOTHETOWERMACHININGCENTERANDTRANSFERONEHUNDREDSHEETSOFSTOREHOUSESADDSTHEMAINSHAFTANDCHANGESONEONEHUNDREDSHEETSOFMACHININGCENTERSONEHUNDREDSHEETSOFSTOREHOUSESCONNECTSANDWRITESHANDSTOADDTHEMAINSHAFTANDCHANGEONEHUNDREDSHEETSOFMACHININGCENTERSONEHUNDREDSHEETSOFSTOREHOUSESADDSTHEMANIPULATORANDADDSONEPAIROFMAINSHAFTSTOTRANSFERTOTHETOWERMACHININGCENTER3、DEVELOPMENTTRENDOFTHECURRENTNUMERICALCONTROLLATHEATPRESENT,THEADVANCEDMANUFACTURINGTECHNOLOGYINTHEWORLDISRISINGCONSTANTLY,SUCH4APPLICATIONOFTECHNOLOGYASULTRAFASTCUTTING,ULTRAPRECISIONPROCESSING,ETC,THERAPIDDEVELOPMENTOFTHEFLEXIBLEMANUFACTURINGSYSTEMANDINTEGRATEDSYSTEMOFTHECOMPUTERONEISCONSTANTANDRIPE,HAVEPUTFORWARDHIGHERDEMANDTOTHEPROCESSTECHNOLOGYOFNUMERICALCONTROLNOWADAYSTHENUMERICALCONTROLLATHEISBEINGDEVELOPEDINSEVERALFOLLOWINGDIRECTIONS(1)THESPEEDANDPRECISIONATAHIGHSPEED,HIGHACCURACYARETWOIMPORTANTINDEXESOFTHENUMERICALCONTROLLATHE,ITCONCERNSDIRECTLYTHATPROCESSESEFFICIENCYANDPRODUCTQUALITYATPRESENT,NUMERICALCONTROLSYSTEMADOPTFIGURENUMBER,FREQUENCYHIGHPROCESSOR,INORDERTORAISEBASICOPERATIONSPEEDOFSYSTEMMEANWHILE,ADOPTTHESUPERLARGESCALEINTEGRATEDCIRCUITANDMANYMICROPROCESSORSSTRUCTURE,INORDERTOIMPROVESYSTEMATICDATAPROCESSINGABILITY,NAMELYIMPROVEANDINSERTTHESPEEDANDPRECISIONOFMENDINGOPERATIONADOPTTHESTRAIGHTLINEMOTORANDURGETHESTRAIGHTLINEOFTHELATHEWORKINGBENCHTOBESERVOTOENTERTOTHEWAYDIRECTLY,ITISQUITESUPERIORTHATITSRESPONDSTHECHARACTERISTICATAHIGHSPEEDANDDYNAMICALLYADOPTFEEDFORWARDCONTROLTECHNOLOGY,MAKEITLAGBEHINDERRORREDUCEGREATLY,THUSIMPROVETHEMACHININGACCURACYCUTINCORNERNOTTOTRACKFORMEETULTRAFASTDEMANDTHATPROCESS,NUMERICALCONTROLLATHEADOPTMAINSHAFTMOTORANDLATHESTRUCTUREFORMTHATMAINSHAFTUNITETWOINTOONE,REALIZEFREQUENCYCONVERSIONMOTORANDLATHEMAINSHAFTINTEGRATE,BEARING,MAINSHAFTOFELECTRICALMACHINERYADOPTMAGNETISMFLOATTHEBEARING,LIQUIDSOUNDPIGEONHOLESUCHFORMSASTHEBEARINGORTHECERAMICROLLINGBEARING,ETCATPRESENT,CERAMICCUTTERANDDIAMONDCOATINGCUTTERHAVEALREADYBEGUNTOGETAPPLICATION(2)MULTIFUNCTIONALTOISITCHANGEALLKINDSOFMACHININGCENTERSOFORGANIZATIONAOFCAPACITYOFSTOREHOUSECANUPTO100OFTHEABOVEAUTOMATICALLYTOFURNISHEDWITH,CANREALIZEMILLINGPARING,BORINGANDPARES,BORESSUCHMANYKINDSOFPROCESSESASPARING,TURNING,REAMING,REAMING,ATTACKINGWHORL,ETCTOPROCESSATTHESAMETIMEONTHESAMELATHE,MODERNNUMERICALCONTROLLATHEADOPTMANYMAINSHAFT,POLYHEDRONCUTALSO,CARRYONDIFFERENTCUTTINGOFWAYPROCESSTOONEDIFFERENTPOSITIONOFPARTATTHESAMETIMETHENUMERICALCONTROLSYSTEMHASBECAUSEADOPTEDMANYCPUSTRUCTUREANDCUTSOFFTHECONTROLMETHODINGRADES,CANWORKOUTPARTPROCESSINGANDPROCEDUREATTHESAMETIMEONALATHE,REALIZESOCALLED“THEFRONTDESKPROCESSES,THEBACKSTAGESUPPORTERISANEDITOR“INORDERTOMEETTHENEEDSOFINTEGRATINGTHESYSTEMATICONEINFLEXIBLEMANUFACTURINGSYSTEMANDCOMPUTER,NUMERICALCONTROLSYSTEMHAVEREMOTESERIALINTERFACE,CANNETWORK,REALIZEDATACOMMUNICATION,NUMERICALCONTROLOFLATHE,CANCONTROLMANYNUMERICALCONTROLLATHESDIRECTLYTOO(3)INTELLIGENTMODERNNUMERICALCONTROLLATHEINTRODUCETHEADAPTIVECONTROLTECHNOLOGY,ACCORDINGTOCUTTINGTHECHANGEOFTHECONDITION,AUTOMATICWORKINGPARAMETER,MAKETHEPROCESSINGCOURSECANKEEPTHEBESTWORKINGSTATE,THUSGETTHEHIGHERMACHININGACCURACYANDROUGHNESSOFSMALLERSURFACE,CANIMPROVETHESERVICELIFEOFTHECUTTERANDPRODUCTIONEFFICIENCYOFTHEEQUIPMENTATTHESAMETIMEDIAGNOSEBYONESELF,REPAIRTHEFUNCTIONBYONESELF,AMONGTHEWHOLEWOR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结构简单,占地面积小,价格低,配备各种附件后,可进行大部分工件的加工。大型龙门式加工中心,主轴多为垂直设置,尤其使用于大型或形状复杂的工件,像航空、航天工业及大型汽轮机上的某些零件的加工都需要用这类多坐标龙门式加工中心。五面加工中心,这种加工中心具有立式和卧式加工中心的功能,在工件一次装夹后,能完成除安装面外的所有五个面的加工,这种加工方式可以使工件的形状误差降到最低,省去二次装夹工作,从而提高生产效率,降低加工成本。3(2)按工艺用途分类有按工艺用途分类有按工艺用途分类有按工艺用途分类有镗铣加工中心,分为立式樘铣加工中心、卧式樘铣加工中心和龙门樘铣加工中心。其加工工艺以樘铣为主,用于箱体,壳体以及各种复杂零件特殊曲线和曲面轮廓的多工序加工,适合多品种小批量生产。复合加工中心,主要指五面复合加工,主轴头可自动回转,进行立,卧加工,在主轴自动回转后,在水平和垂直方向实现知道变换。(3)按特殊功能分类有按特殊功能分类有按特殊功能分类有按特殊功能分类有单工作台、双工作台加工中心;单轴、双轴、三轴及可换主轴箱的加工中心;立式转塔加工中心和卧式转塔加工中心;

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