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PergamonMech.Mach.TheoryVol.31,No.4,pp.397-412,1996Copyright1996ElsevierScienceLtd0094-114X(95)00087-9PrintedinGreatBritain.Allfightsreserved0094-114X/96$15.00+0.00ANEXPERIMENTALSTUDYOFTHEEFFECTSOFCAMSPEEDSONCAM-FOLLOWERSYSTEMSH.S.YANandM.C.TSAIDepartmentofMechanicalEngineering,NationalChengKungUniversity,Tainan70101,Taiwan,RepublicofChinaM.H.HSUDepartmentofMechanicalEngineering,KungShahInstituteofTechnologyandCommerce,Yungkang,Tainan71016,Taiwan,RepublicofChina(Received9September1994;receivedforpublication26October1995)Altraet-Traditionally,inacam-followersystem,thecamisoftenoperatedataconstantspeedandthemotioncharacteristicsofthefolloweraredeterminedoncethecamdisplacementcurveisdesigned.Fromthekinematicpointofview,theapproachbyvaryingcaminputdrivingspeedisanalternativewayforimprovingthefollowermotioncharacteristics.Hereweshowhowtofindapolynomialspeedtrajectoryforreducingthepeakvaluesofthemotioncharacteristics.Furthermore,constraintsandsystematicdesignproceduresforgeneratinganappropriatetrajectoryofthecamangularvelocitiesaredeveloped.Designexamplesaregiventoillustratetheprocedureforgettinganappropriatespeedtrajectoryasvariablespeedcam-followersystems.Furthermore,anexperimentalsetupwithaservocontrollerisdevelopedtostudythefeasibilityofthisapproach.Experimentaldatashowthattheresultsareveryclosetothoseoftheory.NOMENCLATUREa-accelerationofthefollowerA,At-normalizedaccelerationofthefollowerc,d,e,n,Ta,Tb,x,y-constantparametersh-maximumdisplacementofthefollowerj-jerkofthefollowerJ,Jc-normalizedjerkofthefollowers-displacementofthefollowerS-normalizeddisplacementofthefollowert-timeforthecamtorotatethroughangle0T,Tp,Tpj,Tpv-normalizedtimev-velocityofthefollowerV,Vc-normalizedvelocityofthefollowert-camanglerotationfortotalrisehtim,t2,f13,t4-camrotationangle?-normalizedcamangleofrotationO-camangleofrotation-timeofcamrotationfortotalrisehT,%,%,r4-timeofcamrotationca-camangluarvelocityCOave-averagecamangularvelocityofacompletecycletOsm,cos2,co,co4-averagecamangularvelocityinafollowermotionperiodoh-the1stderivativeofco6b-the2ndderivativeoftot-normalizedcamangularvelocitytF-the1stderivativeoffthe2ndderivativeoffINTRODUCTIONInacam-followersystem,theloadproducedbyinertiaforcesispronetodeflectionandcreatesvibrations;andtheloadintroducedbyjerksmaycausevibrationsaswell,Thesewillaffecttheoperatinglifeofthecam.Therefore,thedesignofmotioncurvestominimizedynamicloadingisofimportanceforhighspeedcammechanisms.Itiswellknownthatthevelocityandaccelerationcurvesarerequiredtobecontinuousandtohavesmallerpeakvalues.Inaddition,thejerkcurveshouldbefinite.397398H.S.Yanetal.Acamisoftenassumedtobeoperatedataconstantspeedindesigningacam-followersystem.However,themotioncharacteristicsofthefollowerarechangedasthecamspeedvaries,Traditionally,toachievethedesiredmotionisanapplicationofsynthesisforobtainingnewdisplacementcurveswhichhavebetterdynamiccharacteristics.Inthispaper,weproposeanalternativemethodbyvaryingthecamspeeds.Theconceptofusingvariablespeedsinacam-followersystemdesignwasseldomstudiedintheliterature.Rothbart1designedavariablespeedcammechanisminwhichtheinputtothecamistheoutputofaWithworthquick-returnmechanism.TesarandMatthew2derivedthemotionequationsofthefollowerbyconsideringthecaseofvariablespeedcams.ThecriteriaforselectingproperangularvelocitieswhichwilleliminatethediscontinuityinmotioncharacteristicsofthefollowerareinvestigatedbyYanetal.3.Fromthekinematicpointofview,theobjectiveofthisworkistofindcamspeedtrajectoryforreducingthepeakvaluesofthefollower-outputmotion.Furthermore,constraintsandsystemdesignproceduresforgeneratingapropertrajectoryofthecamangularvelocitiesaredeve!oped.Designexamplesaregiventoillustratetheprocedureforgettingaproperangularspeedforagivenfollowersystem.Anexperimentalcam-followersystemissetupinwhichaservomotoriscontrolledtogeneratethedesiredspeedtrajectoryforperformanceevaluations.MOTIONEQUATIONSForacam-followersystem,thefollowerdisplacement,s(t),isafunctionofcamrotationangleO(t).Mathematically,itcanbeexpressedas:s(t)=f(O(t)(1)whereO(t)isthecamrotationangleattimet.Thefollowervelocity,v(t),ofthefolloweristhengivenby:v(t)=f(O)o(t)(2)wheref(O)=df(O)/dO,andco(t)=dO(t)/dtisthecamangularvelocity.Furthermore,thecorrespondingfolloweracceleration,a(t),andjerk,j(t),are:a(t)=f(O)co2(t)+f(O)dg(t)(3)j(t)=f(O)co3(t)+3f(O)co(t)cb(t)+f(O)6J(t)(4)wheref(O)=df2(O)/dO2,f(O)=df3(O)/dO3,(t)=dco(t)/dt,andc3(t)=dcoZ(t)/dt2.Equations(1)-(4)presenttherelationshipbetweencaminputangularvelocityco(t)andfollower-outputmotionss(t),v(t),a(t),andj(t).Obviouslyifco(t)isaconstant,theycanbegreatlysimplified.Lethbethetotaldisplacementofthefollowerasthecamrotatesanangleintimeperiod3.Furthermore,denoteT=t/r,=0/8,andS-s/h.NowwehaveT0,1,Vt0,r,0,1,V00,/andSe0,1,Vs0,h.Then,equations(1)-(4)canberewrittenintermsoftheirnormalizedformsasfollows:s(t)S(T)=g(),)=h(5)V(T)=g(y)t2(T)(6)A(T)=g(y)fl2(T)-I-g(y)il(T)(7)J(T)=g(y)3(T)+3g(7)t2(T)tI(T)+g(y)(T)(8)wheret2(T)=dy(T)/dTisthenormalizedcamangularvelocityandV(T),A(T),andJ(T)arethenormalizedvelocity,acceleration,andjerkofthefollower,respectively.Therelationshipbetweenequations(1)to(8)canbefoundas:s=hs(9)hv=-v(10)TEffectsofcamspeedsoncam-followersystems399ha=A(ll)_hjj-.(12)Whenthecamoperatesataconstantspeed,i.e.f(T)=1,thenormalizedvelocity,Vc(T),acceleration,At(T),andjerk,J(T),ofthefollowercanbeexpressedas:V(T)=g(7)(13)Ac(T)=g(7)(14)J(T)=g()(15)where7(T)=T.CRITERIAFORDESIGN(T)Foragivencam-followersystem,thepeakvaluesofthenormalizedvelocity,acceleration,andjerkresultingfromaconstantdrivingspeedmaypossiblybereducedifweproperlycontrolitsinputspeedtrajectoryf(T).Forexample,toreducethepeakvaluesofnormalizedvelocity,f(T)canbechosensothatIV(Tpv)lII/o(Tpv)lwhereVchaspeakvaluesatnormalizedtimeTpv.Then,fromequations(6)and(13),weselectthat12(T)mustsatisfythecondition:-1f(Tpv)1.(16)Forthecasethatwewanttoreducethepeakvaluesofthenormalizedacceleration,i.e.IA(r)lIAc(r)lwereAohaspeakvaluesatnormalizedtimeTp.Basedonequations(7)and(14),f(T)shouldbechosensuchthatT.-1-F2(Tpa)g(y(Tpa)t)(p)tl_f2(Tp).(17)g(Y(Tpa)-tNotethatg(7(Tp)mustbenonzero.Similarly,ifitrequiresJ(Tpj)lIJc(Tpj)lwhereJhaspeakvaluesatnormalizedtimeTpj,thenfromequations(8)and(15),weneedsomeII(T)whichsatisfies3g(7(Tpj)tl(Tpj)t)(Tpj)+g(Tpj)(Tpj).1-S(Tpj)(18)-1+f3(Tpj)0,i.e.thedirectionofcamspeedisnotchanged.Asaresult,designcriteriaforselectingfZ(T)toreducethepeakvaluesoffollower-outputsare:(a)(I)forthecaseofreducingthepeakvalueofthenormalizedvelocity:-l(Tpv)1(II)forthecaseofreducingthepeakvalueofthenormalizedacceleration:g(?(TPa)(T)1-fZ2(T)-1+f2(rpa)g(?(T)(III)forthecaseofreducingthepeakvalueofthenormalizedjerk:-1+fZ3(Tp)3g(?(Tpj)fl(Tpj)(Tp)+g(T(rpj)(Tpj)g(y(r.j)0.Letequations(5)-(8)representthenormalizedmotioncharacteristicsofthefollowerintherisingperiod.Then,themotioncharacteristi
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