外协模具的设计和加工标准-亚洲

I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 1ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGST-0981Mold design and process standard for mold outsourcing外协模具的设计和加工标准(Asia 亚洲)DATE 日期 :2015 Sep. 18th2019 年 09 月 18 日Revision 版本 15I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 2ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGTABLE OF CONTENT 目录GENERAL INFORMATION 综合信息5INTRODUCTION 介绍 :5GUARANTEE AND RESPONSABILITIES 保证和责任:5MOLD DESIGN AND MANUFACTURING PROCESS DETAILS 模具的设计和加工过程细节说明6MOLD COMPONENTS VS STEEL TYPE, HARDNESS AND FINISH 模具零件钢材类型, 硬度和外观:14INSULATION PLATE WHEN FOR MOLD WITH HOT-RUNNER 热流道模具的隔热板16TOOL ENGRAVING AND ID PLATE EXAMPLE 模具刻字和名牌18HANDLING HOOK 操作挂钩26MOLD STANDARD COMPONENTS 模具标准件27CYCLE COUNTER CVE MONITORCVE MONITOR 周期计数器29NON-STANDARD MOLD COMPONENTS 非标模具组件30COOLING 冷却30COOLING LINE LOCATION 冷却水位置36STANDARDS FOR O-RING O 型圈标准38WATER CONNECTORES LOCATION 水嘴接头位置39WATER MANIFOLD 积水块41COOLING TEST BEFORE T1 T1 前试水检查:41VENTING 排气42MOLD GENERAL MACHINING TOLERANCES 模具加工常规公差47CLEARANCE OF THE PARTING LINE AND FITTING SURFACE 分型线的间隙47I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 3ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGSURFACES AREA TO BE FIT IN THE MOLD 模具配合面.48MINIMUM FITTING CONTACT SURFACE AREA 最小的表面接触区域49PROCEDURE TO PERFORM THE FIT OF THE PARTING LINE ON A SPOTTING PRESS 合模机上验证模具飞模的流程50MOLD INTERLOCK 模具锁模机构50SOLID INTERLOCKS 整体锁块50TOOL ALIGNMENT LOCKS 校准工具锁51STRAIGHT KEY ( BGT) 直定位（分型线定位）52INJECTION 注射53COLD SPRUE DESIGN 冷唧嘴设计53RUNNER DESIGN 流道设计53SPRUE PULLER DESIGN 喷嘴拉料设计54GATE DESIGN 水口设计54HOT RUNNER SYSTEM 热流道系统54Thermal expansion of steel 钢的热膨胀55HOT RUNNER ELECTRICAL CONNECTION COMPONENTS 热流道电气连接件55HOUSING DIMENSIONS 外形尺寸55EJECTORS REAMED DEPTH 顶针配合长度57STOP PIN 限位钉58CYLINDER FOR EJECTION PLATES 顶针板上的油缸59HYDRAULIC CIRCUIT CONFIGURATION 油缸线路构造60OIL MANIFOLD 油管61HYDRAULIC COMPONENTS REQUIREMENT.液压零件要求61DATE INSERTS INSTALLATION 日期码安装62CONTROL MARKS OF SHRINK RATIO ON THE PARTS 控制产品的收缩率 . 62I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 4ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGLIFTER 斜顶63SLIDE 滑块68ANGLE PIN DESIGN REQUIREMENT IN FUNCTION OF SLIDE WEIGHT 斜导柱的尺寸和滑块重量的关系69GREASE CIRCUIT STANDARD OF THE SLIDE WEAR PLATE 滑块耐磨块油路标准71HYDRAULIC CIRCUIT CONFIGURATION 液压线路构造73OIL MANIFOLD 油管73LIMIT SWITCH STANDARD 限位开关标准74LIMIT SWITCH ADJUSTMENT: 限位开关的调整74STANDARD MODEL OF LIMIT SWITCH 标准限位开关75MOLD SECURITY LOCK 模具安全锁76COMPONENT IDENTIFICATIONS 零部件检验证明书77COMPONENTS CLASSIFICATION ORDER IN THE PARTS LIST 在零件清单中的零部件清单77TEXTURE AND POLISHING 皮纹和抛光77INSERT INTERCHANGEABLE FOR HIGH POLISHING OR TEXTURE PRE-APPROVAL 晒纹镶件尺寸78MOLD OUTSIDE SURFACE I.THIBAULTS PAINT COLOR 模具外观喷 ITI 颜色漆78PRE-APPROVED I.THIBAULT SUPPLIERS SUPPLIERS FOR ASIA 亚洲认证的供应商79PROJECTS CONFIDENTIALITY AND PROPRIETARY PROJECTS INFORMATION AND DATA 项目保密和所有权82I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 5ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGGENERAL INFORMATION 综合信息INTRODUCTION 介绍 :The mold standard is to be seen as a library or recommendation and requirements. This is mainly a working document to improve discussion and to express more clearly I.Thibault requirements. 模具标准或作为资料/建议/要求。主要是作为项 目文件来改进沟通使得交流更加清晰。The mold maker working for I.Thibault must follow the different requirement in the following order: 模具厂必须要满足以下不同的要求1.I.Thibaults mold RFQITI的报价要求2.I.Thibaults customer mold standardITI客人的模具标准3.I.Thibaults Mold standard for outsourcingITI (This document) 的外发模具标准For example: 举例if the Mold RFQ is saying to use equivalent DME/PCS/Progressive molds components from Punch, Misumi, WMould or DgJinhong and I.Thibaults customer standards is saying DME/PCS/Progressive original components, the Mold RFQ must be followed. 如果报价要求中说是用等同 DME/PCS/或者 PUNCH， MISUMI ， WMOULD或者锦鸿的 ， ITI 客人要求说 DME/PCS/PROGRESSIVE正品标准件的，请根据报价要求。Also, if some requirements from customer mold standard and/or I.Thibault mold standard for outsourcing and not mentionned in I.Thibaults Mold RFQ, those requirements should be followed.此外，如果一些要求在客人的标准或者ITI的标准中都未提到的，必须根据ITI标准Nevertheless, please note that the intent of this mold standard is not to slower your innovative and creative company side and you are more than welcome to share with us your idea on how to improve mold design and mold standards. This is a team work to share and to make reach better results for our customer goods but for the good of both our companies.此外，请注意模具标准的内容与模具厂创意性的建议不冲突，如果有更好的建议来改进设计或模具标准，我们都欢 迎。最好由专门的团队来分享，为客人提供更好的结果，使得双方都赢利。GUARANTEE AND RESPONSABILITIES 保证和责任:The mold maker is responsible to deliver a mold that will provide parts meeting the customer requirements that has been provided at mold kick-off or agreed upon later on during the project.模具厂必须负责保证所生产的模具符合客户的要求，包括模具开始阶段的客户要求或者项目过程中所达成的协议。But generally speaking an upon the usual industry standards, here is what is expected : 1 - No flash on parts, 2 - No premature wearing on guiding device or any sliding components, ejectors that last according to quantity of parts to be produced during mold life, 3 - Optimal cooling without hot spot (following I.Thibault design), 4 - Polishing and/or texture done properly, 6 - Cycle time targeted met (if specified), 7 Proper mold filling, balancing and venting, 8 Parting line without steps or mismatch, 9 Machining according to parts 3D model, 10 Surface finish according to requirement .总体 来说模具需要符合一般的工业标准，模具必须：1，产品无飞边，2，导柱，顶杆等满足模具寿命内的要求，3，优化冷却水无热点（请根据 ITI 设计）4，根据要求抛光和作皮纹，6，循环时间要根据要求 7，合适的射胶，射胶平衡 和排气。8.分型面没有台阶和夹口，9.根据 3D 模型加工，10. 根据要求进行表面处理The mold maker is responsible to transfer all document necessary and deliverable following the approved schedule. He is the one who must inform I.Thibault if any information, validation or approval pending might impact the delivery dates. 模具厂必须在指定的交期内传输所有必要的文件。如果按时交付有问题，必须与 ITI 提前通知。I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 6ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCINGThe mold maker is to provide to customer molds components shipped by air shipping if molds components unexpectedly break during agreed upon mold life and will support mold repair if breakage occurs with clear responsibility of mold maker.在模具确认的时间内如果标准件等损坏，模具厂需全权负责空运相关配件。MOLD DESIGN AND MANUFACTURING PROCESS DETAILS 模具的设计和加工过程细节说明Details of each steps are as followed: 每个步骤地具体细节IMPORTANT NOTE FOR ALL PROJECTS, ALL STEPS: 重要说明（所有项目和步骤）： All documents transferred to I.Thibault during all projects, need to be on I.Thibaults format (unless approved) and filled in English. Document needs to have official customer product mold and product number and I.Thibault logo on it. This is forbidden to have any document with your company name or logo showing .在整 个项目过程中所有提交的资料必须用英文，此外需要用客人的产品模具名称及ITI的LOGO。文档必须有 客人的模具和产品号码，ITI的标志。不允许有供应商的名字和标志。Final quote prior to kick off, sent by ITI 项目正式开始前 ITI 所发的最终报价1.Final RFQ is sent following last customer requirements 根据客户最新要求的最终报价 A sketch to give an idea of the mold layout sketched to clarify the needs (if required);如有要求必须提供模具的大 致结构 Preliminary or final 3D part drawing.初始或者最终产品3D图纸 Parts 2D drawing with GD&T (if available); 带尺寸公差标准的产品 2D 图纸(如果有） Customers mold standard if available at that time; 客户的标准（如果有） All other technical document or information that could be relevant to have the most accurate quote possible.所有其他技术信息和资料也要最大限度的提供2. Mold kick-off documents sent by ITI 项目正式开始时ITI所发模具有关资料 Final parts 3D CAD;产品最终 3DCAD Parts 2D drawing with GD&T (if available);产品 2D 图纸 Injection press(es) targeted by customer;注塑机 Cycle time targeted by customer (if not provided at RFQ);循环时间（如果报价阶段没提供） Specification of material (resin) chosen by customer;塑料的要求 Part assembly if available and/or information showing visible areas and proper area for injection and ejection marks;产品装配图，或者视觉面，或者注塑或顶出位置 Shrink ratio to design the mold with 模具设计收缩率 Manufacturings customer technical environment such as cooling water circuit temperature, debit and pressure, type of robot, type of injection press screw (if available).生产时的环境要求，如果冷却水路温度，压力，机械 手，注塑机螺丝等（如果有）Important note : 重要点 The mold maker must be sure to get all the necessary information and data to deliver an efficient and long term quality mold;模具厂必须确保拿到所有必要的信息，且可提交有效的长期运作高质量的模具I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 7ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCING3. Project preliminary planning and validation of kick-off data and requirements项目初始计划和资料/要求的确认 Documents to be used by supplier “XXXX-ZZ Mold Weekly status report YYMMDD” and to be provided to supplier by PMC is “ITI-F 0401 - Technical data tooling list XXXX-ZZ YYYYMMDD”供应商应使用文件“XXXX-ZZ Mold Weekly status report YYMMDD”，PMC发给供应商的文件为“ITI-F 0401 - Technical data tooling list XXXX-ZZ YYYYMMDD” Supplier must give confirmation to I.Thibault that 3D files are clean and usable and provide screen shot of the parts to I.Thibault to ensure adequate file transfer;供应商必须向ITI确认3D文件明确可用，并发给ITI一个在DROPBOX中的文件截图，以确定文件已经收到 Supplier must complete preliminary planning of mold design and manufacturing with all trial to delivery;供应商必 须完成初始模具设计和加工计划 This schedule must contains, date of part design analysis and mold flow completion;该时间表必须包括产品分析 和模流分析的时间 This schedule must contains, date of preliminary mold design for steel completion; 该时间表计划必须包括初始设 计和订料设计的时间4. Part design analysis & mold flow analysis产品分析和模流分析 Complete the part analysis of the 3D part file, mold general concepts and mold flow analysis of the 3D part file as the template power point provided by ITI;用ITI的格式完成产品3D分析，模流分析 Document to be used “XXXX-ZZ Part design mold concept analyse and mold flow YYYYMMDD”; 该部分所使用的 文件为“XXXX-ZZ Part design mold concept analyse and mold flow YYYYMMDD”;5. Preliminary mold design and approval for steel order初始模具设计和下料确认 The approval for steel order will be given following preliminary mold 3D file sent by mold maker with the following items : 供应商提交初始模具设计后，进行下料确认。初始模具设计包括以下内容：o Core and Cavity plate with type of steel identified by engraving; 型腔和型芯钢材类型刻字 o Placement and location of cavity(ies) identify (TOP);模具方向（天侧）o Preliminary injection system and location of drops and/or gating with general dimensions;初始浇口方案 和位置，浇口尺寸o All mechanisms (slide, lifters, etc) with general dimensions; 所有滑块，斜推等的大致尺寸。 Mold flow analyse is completed in order to validate the position and specification of injection system;完成模流分 析以确保进料位置及其他细节 Preliminary mold design check-list completed and the mold Steel BOM section are all filled;完成初始设计检查表 和模具钢料材料清单I.thibault (and customer if necessary) to provide steel order approval.ITI（以及客户如果需要，）确认下料 Document to be used for validation by I.Thibault design team and completed by supplier is “ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”.ITI的设计检查表格是”ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”.) 该表格有供应商填写，由ITI设计 团队确认Document to be used for prelimary steel BOM is within “ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”).初始订料的材料清单填在文件”ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”)中. Suppliers designer needs to follow mold 3D example in regard of assembly structure (see ASSY-6078-02.zip) 供应商设计3D需要按3D的样板装配.参考” ASSY-6078-02.zip;IMPORTANT NOTE : Following approval to order all steel or some of the steel sent to Supplier, supplier has to execute and proceed with the steel order as per requested. Supplier needs to confirm when steel will be received. If for any reason, supplier believes they cant proceed as per requested, they need to advise immediately I.Thibaut to discuss the issue to come to an agreement on how to proceed. 重要说明:根据批准文件进行订料或部分订料,供应商必须按照批准的内容进 行订料.供应商需要确认钢料的到货时间.如果有任何原因使得供应商不能按批注的要求订料,供应商必须立即提出. 并 和ITI协商确认如何进行下一步.I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 8ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCING6. Final mold design and approval for machining 最终模具设计和加工确认o The approval of mold machining will be given following detailed 3D send with parting line details and all mechanical elements completed. 必须提供完整的3D图纸（包括分型线和所有的机械部分）才能得到加工确认。o The 3D will be sent with updated 2D drawings following the comments given following preliminary mold design approval. There is then 3 different scenario possible following the level of quality of the molddesign sent : 根据已被确认的初始模具设计以及相应的批注，提交更新过的3D和2D图纸。图纸提交 后，会有以下三种情况：o Case #1 : Ok for machining if parting line and all moulding surfaces (slide and lifters) are well design with right dimensions; 情况1：如果分型面和其他成型面（滑块和斜顶）尺寸设计准确，可开始加工o Case #2 : Ok for machining but not for all areas. The not ok areas would need to be modified following the request to get approval to proceed with machining of this area. 情况2：可以开始加工，但是不是所有部位都可以加工。有些位置还需要根据要求改正，改正后才可确认加工o Case #3 : Not Ok for machining if too many items are not ok. Need to re submit a revised complete study.情况3：不可以加工，太多地方要改动。需要重新提交完成的资料 Final mold design check-list completed and sent by Mold Maker to I.Thibault;最终设计完成后，模具厂提交给ITI I.thibault (and customer if necessary) to provide mold machining approval following case #1 or 2.在情况1或情况2时候，ITI （和客户，如果需要）会提供加工确认Document to be used for validation by I.Thibault design team and feedback from supplier is “ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”) ITI的设计团队将检查的反馈发送给供应商时，使用该文件：“ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”)Document to be used for final mold BOM is within “ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”); 最终模 具材料清单填写在该文件中：“ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”);Hot runner BOM needs to be done according to example found in folder “Hot Runner BOM example”; 热流道的材 料清单需要按” Hot Runner BOM example: 中的样板填写. Supplier needs to preliminary fill the mold manual and get approval for it at least week prior T1. The document is “XXXX-ZZ Mold Manual YYYY-MM-DD”. This document will be used by PMA at mold trial供应商需要在T1之前半周填写初步模具手册，并得到ITI确认.文档名称为：XXXX-ZZ Mold Manual YYYY-MM-DD”.这个文档将用于 PMA试模. IMPORTANT NOTE : Following approval to 100% GO CNC or partial GO CNC sent to Supplier, supplier has to execute and proceed with GO CNC as per requested. Supplier needs to confirm when CNC machining will be starting. If for any reason, supplier believes they cant proceed as per requested, they need to advise immediately I.Thibaut to discuss the issue to come to an agreement on how to proceed. 重要说明:为保证执行100% GO CNC或部分 GO CNC, 供应商必须按照批准的文档进行，并且必须确认开始CNC加工的时间。如果有任何原因使得供 应商不能按批注的要求进行加工,供应商必须立即提出，并和ITI协商确认如何进行下一步7. Validation of steel and components at reception 钢材和部件到货时的核实工作 Mold maker to provide steel certificate(s) sent to I.Thibault;模具厂必须提供钢料的材质证明给ITI I.thibault have to be able if required to validate that certificate is legitimate directly with steel manufacturer;如果有需要, ITI可以直接向材料供应商直接查询材质证明的合法性. Mold maker to provide report of hardness testing to I.Thibault and engrave the result of the hardness of each steel plate directly on the plate and on slide, lifters, parting line pads or any “homemade” components. Document to be used by PMC and supplier if requested, is Steel Hardness Validation Report inside mold design check list (“ITI-F0405 Mold Design checklist XXXX-ZZ YYYYMMDD”) 模具厂必须提供每块模板/滑块/退块/承压块/自制零件的硬度测试报告，并将测试结果刻在每块模板/滑 块/退块/承压块/自制零件上 Mold maker is to send weekly pictures to show status of material and components reception;模具厂需要每 周提供所收到的钢材及部件等的图片I. THIBAULT INC.TECHNICAL SPECIFICATIONPage 9ST-0981TITLE : MOLD DESIGN AND PROCESS STANDARD FOR OUTSOURCING Mold maker has to provide to I.Thibault document proving the order of the requested mold components, if requested; 如果要求，供应商需要将采购模具部件的凭证发给IT For mold with graining or high polishing,. See on section “Texture and Polishing” page 68 of this document for more information about these inserts. 对于需要高抛光或晒纹的模具, 请见第68页“晒纹和抛光”，有关于 该镶件的要求8. Mold manufacturing模具加工 Mold maker have to send weekly status report with pictures to show the mold manufacturing (documents to be used by supplier “XXXX-ZZ Mold Weekly status report YYMMDD”); 模厂需要发送模具周报表并附图片文档是 XXXX-ZZ Mold Weekly status report YYMMDD”); Mold manufacturing can be done simultaneously with step 6 if I.Thibault gives partial approval. 如果是第6部分中 的情况2：ITI部分批准，则供应商可以加工和修改图纸同步进行。 IMPORTANT: I. Thibault must be informed of any kind of outsourcing used to manufacture mold unless pre-approved at project kick-off. Any step (task) done by outsourcing should have BLACK colored description text changed for RED in WSR as seen below. 重要: 除非项目开始前批准的.否则任何外包业务必须告知ITI，所有外 包的步骤需要在周报表中用红色代替之前的黑色. IThibault must be informed of any kind of welding works on molds. IThibault should give approval. 任何烧焊必须 通知 ITI,并得到 ITI 的批准. If the welding area are on a textured (graining) surface, the texture (graining) supplier have to be informed of these area to prevent any defect on the final result. 如果在晒纹地区有焊接，则晒纹前必须通知晒纹供应商以防止缺 陷. Mold fitting has to be done on spot fitting press or injection press for ALL molds done for I.Thibault. Supplier need to provide pictures and/or video to show this has been done if PMA cant be there to confirm; 所有模具均需要用 飞模机或注塑机飞模. 如果PMA不能到现场确认，需要提供相关的照片和/或录像,.9. Mold assembly, validation and tes