水利水电工程用固定卷扬式启闭机钢丝绳检测细则.doc

水利水电工程用固定卷扬式启闭机钢丝绳检测细则编制：审核：批准：济宁市德信水利工程质量与安全检测有限公司2014年10月25日水利水电工程用固定卷扬式启闭机钢丝绳检测细则（编号：JSXZ-0001）一、 检测内容水利水电工程用固定卷扬式启闭机钢丝绳检测内容主要包括：外观质量、内部质量、钢丝绳直径、钢丝绳长度。1、外观质量检测钢丝绳外观质量检测主要包括：检测钢丝绳是否存在波浪形、笼状畸变、绳股挤出、绳径局部变形等现象；钢丝绳表面是否涂油，两端是否扎紧并带有标签，是否带有标注；是否接长使用。 2、内部质量检测钢丝绳内部质量检测主要是利用GNDT-F30型钢丝绳探伤仪检测钢丝绳内部是否存在断丝、断股损伤。3、钢丝绳直径检测钢丝绳直径检测内容主要是：利用游标卡尺检测钢丝绳直径是否满足要求4、钢丝绳长度检测钢丝绳长度检测内容主要是：当吊点在下限时，钢丝绳留在卷筒上的缠绕圈是否不小于4圈。当吊点处于上极限位置时，钢丝绳是否缠绕到卷筒绳槽以外。钢丝绳是否接长使用。二、 检测设备水利水电工程用固定卷扬式启闭机钢丝绳检测设备主要包括：游标卡尺、GNDT-F30型钢丝绳探伤仪三、 参考标准SL381-2007 水利水电工程启闭机制造安装及验收规范GBT8918-2006 重要用途钢丝绳四、 检测方法在水利水电工程用固定卷扬式启闭机钢丝绳检测具体检测工作中应按以下程序进行：1、 判别钢丝绳类别（参考下表）（1）按绳股捻法分右交互捻左交互捻右同向捻左同向捻（2）按钢丝表面情况分用光面钢丝制成的（光面钢丝绳）用镀锌钢丝制成的（镀锌钢丝绳）镀锌层组别“甲”-用于重腐蚀条件镀锌层组别“乙”-用于一般腐蚀条件（3）按钢丝机械性能分按钢丝韧性分：特别-韧性最好，I号-韧性较好，II号韧性一般按钢丝公称抗拉强度分（公斤/毫米）：140，155，170，185，2002、外观质量检测检测钢丝绳是否存在波浪形、笼状畸变、绳股挤出、绳径局部变形等现象；钢丝绳表面是否涂油，两端是否扎紧并带有标签，是否带有标注；是否接长使用3、钢丝绳直径检测3.1游标卡尺使用方法将游标卡尺量爪并拢，查看游标和主尺身的零刻度线是否对齐。如果对齐就可以进行测量：测量时，右手拿住尺身，大拇指移动游标，左手拿待测外径的物体，使待测物位于外测量爪之间，当与量爪紧紧相贴时，即可读数，如下图所示： 3.2相关直径钢丝绳参数参考下表单股钢丝绳17用途悬挂电线，张拉铁塔、烟筒和电线杆等。绳17（1+6）直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=1.20.40.880.751231361491621761.50.51.371.171912122322532741.80.61.981.692773063363663962.10.72.692.303764164574795382.40.83.523.014925455986517042.70.94.453.806236897568238903.01.05.504.70770852935101011003.31.16.655.6993110301130123013303.61.27.916.76110012201340146015803.91.39.297.94130014301570171018504.21.410.779.21150016601830199021504.51.512.3610.57173019102100228024704.81.614.0712.03196021802390260028105.11.715.8813.58222024602690293031705.41.817.8015.22249027503020329035606.02.021.9818.79307034003730406043906.62.226.6022.7437204120452049207.22.431.6527.0644304900538058507.82.637.1531.7652005750631068708.42.843.0836.8360306670732079609.03.049.4642.2969207660840091509.63.256.2748.117870872095601040010.53.567.3157.559420104001140011.53.879.3567.8411100122501345012.04.087.9275.17123001360014900注：表中粗线左侧，可供应光面或镀锌钢丝绳；右侧只供应光面钢丝绳（以下同）单股钢丝绳119用途包麻钢丝绳的股心，悬挂电线，张拉铁塔、烟筒和电线杆等。绳119（1+6+12）直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=2.00.42.392.033343704064424782.50.53.733.175225786346907463.00.65.374.5675183291299310703.50.77.316.21102011301240135014604.00.89.558.12133014801620176019104.50.912.0810.27169018702050223024105.01.014.9212.68208023102530276029805.51.118.0515.34252027903060333036106.01.221.4818.26300033203650397042906.51.325.2121.43352039004280466050407.01.429.2324.85409045304960540058407.51.533.5628.53469052005700620067108.01.638.1832.45534059106490706076308.51.743.1036.64603066807320797086209.01.848.3241.076760748082108930966010.02.059.6650.718350924010100110001190011.02.272.1961.361010011150122501335012.02.485.9173.021200013300146001585013.02.6100.8385.711410015600171001865014.02.8116.9399.391635018100198502160015.03.0134.24114.11875020800228002480016.03.2152.73129.821350236502595028250单股钢丝绳137用途悬挂电线，张拉铁塔、烟筒和电线杆等。绳137（1+6+12+18）直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=2.80.44.653.936517207908609303.50.57.266.13101011201230134014504.20.610.468.84146016201770193020904.90.714.2312.02199022002410263028405.60.818.5915.71260028803160343037106.30.923.5319.88329036404000435047007.01.029.0524.55406045004930537058107.71.135.1429.69491054405970650070208.41.241.8235.34585064807100773083609.11.349.0941.48687076008340908098109.81.456.9348.11797088209670105001135010.51.565.3555.2291401010011100120501305011.01.674.3662.83104001150012600137501485012.01.783.9470.93117501300014250155001675012.51.894.1179.52131501455015950174001880014.02.0116.1898.17162501800019750214502320015.52.2140.58118.81965021750238502600017.02.4167.30141.42340025900284003095018.02.6196.34165.92745030400333503630019.52.8227.71192.43185035250387004210021.03.0261.41220.93655040500444004835022.53.2297.42251.341600461005055055000钢丝绳619用途各种起重，提升和牵引设备。绳619股（1+6+12）绳纤维芯直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=6.20.414.3213.53200022102430264028607.70.522.3721.14313034603800413044709.30.632.2230.454510499054705960644011.00.743.8541.446130679074508110877012.50.857.2754.12801088709730105501145014.00.972.4968.50101001120012300134001445015.51.089.4984.57125001385015200165501785017.01.1108.28102.3151501675018400200002165018.51.2128.87121.8180001995021900238002575020.01.3151.24142.9211502340025700279503020021.51.4175.40165.8245502715029800324003505023.01.5201.35190.3281503120034200372004025024.51.6229.09216.532050355003890423504580026.01.7258.63244.4362004005043950478005170028.01.8289.95274.0405504490049250536005795031.02.0357.96338.3501005545060850662007155034.02.2433.13409.36060067100736008010037.02.4515.46487.17215079850876009535040.02.6604.95571.7846509375010250011150043.02.8701.60663.09820010850011900012950046.03.0805.41761.1112500124500136500149000钢丝绳624用途拖船，货网，浮运木材等。绳624股（0+9+15）绳和股纤维芯直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=7.40.418.0917.82253028003070334036109.30.528.2627.843950438048005220565011.00.640.6940.085690630069107520813013.00.755.3954.56775085809410102001105015.00.872.3571.26101001120012250133501445017.00.991.5690.19128001415015550169001830018.51.0113.04111.3158001750019200209002260020.51.1136.78134.7191002120023250253002735022.51.2162.78160.3227502520027650301003255024.01.3191.04188.2267002960032450353003820026.01.4221.56218.2310003430037650409504430028.01.5254.34250.5356003940043200470505085030.01.6289.38285.0405004485049150535005785032.01.7326.69321.8457005060055500604006530033.51.8366.25360.8512505675062250677507325037.52.0452.16445.4633007005076850836009040041.02.2547.11538.976550848009300010100044.52.4651.11641.39115010050011050012000048.52.6764.15752.710650011800012950014100052.02.8886.23872.912400013700015050016350056.03.01017.361002.1142000157500172500188000钢丝绳637用途各种起重、提升和牵引设备。绳637股（1+6+12+18）绳纤维芯直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=8.70.427.8826.213900432047305150557011.00.543.5740.966090675074008060871013.00.662.7458.988780972010650116001250015.00.785.3980.27119501320014500157501705017.50.8111.53104.8156001725018950206002230019.50.9141.16132.7197502185023950261002820021.51.0174.27163.8243502700029600322003485024.01.1210.87198.2295003265035800390004215026.01.2250.95235.9351003885042650464005015028.01.3294.52276.8412004565050050544505890030.01.4341.57321.1478005290058050631506830032.51.5392.11368.6548506075066650725007840034.51.6446.13419.4624506915075800825008920036.51.7503.64473.47050078050856009315010050039.01.8564.63530.879000875009595010400011250043.02.0697.08655.39755010800011850012850013900047.52.2843.47792.911800013050014300015600052.02.41003.80943.614050015550017050018550056.02.61178.071107.416450018250020000021750060.52.81366.281284.319100021150023200025250065.03.01568.431474.3219500243000266500290000钢丝绳77用途船舶张拉桅杆，盐井，吊桥等。绳77股（1+6）直径（毫米）钢丝总断面积(毫米2)钢丝绳参考重量（公斤/100米）钢丝绳公称抗拉强度（公斤/毫米2）钢丝绳纲丝140155170185200钢丝破断拉力总和（公斤）=3.60.46.155.508619531040113012304.50.59.628.61134014901630177019205.40.613.8512.40193021402350256027706.30.718.8516.87263029203200348037707.20.824.6222.03344038104180455049208.10.931.1627.89436048205290576062309.01.038.4734.43538059606530711076909.91.146.5441.636510721079108600930011.01.255.3949.57775085809410102001105012.01.365.0158.1891001005011050120001300013.01.475.3967.47105501165012800139001505013.51.586.5577.46121001340014700160001730014.51.698.4788.13137501525016700182001965015.51.7111.1699.49155501720018850205502220016.51.8124.63111.5174001930021150230502490018.02.0153.86137.7215002380026150284503075020.02.2186.17166.62605028850316003440022.02.4221.56198.33100034300376504095023.52.6260.02232.73640040300442004810025.52.8301.57269.94220046700512505575027.03.0346.19309.84845053650588506400029.03.2393.88352.55510061050669507285032.03.5471.20421.765950730008010034.03.8555.43497.177750860509440036.04.0615.44550.886150953501045004、钢丝绳长度检测当吊点在下限时，钢丝绳留在卷筒上的缠绕圈是否不小于4圈。当吊点处于上极限位置时，钢丝绳是否缠绕到卷筒绳槽以外。钢丝绳是否接长使用。5、内部质量检测 5.1技术指标检测钢丝绳直径范围：1.5300mm（需配置不同系列规格传感器）。传感探头型号传感器外形尺寸(mm)传感器导套孔经(mm)受测钢丝绳直径(mm)GNDTE3 、518020803.0、5.01.5-4.8GNDTE10、151802210010、155.0-14GNDTF20、252008011520、2516-24GNDTF30、35、3722010012030、35、3725-36GNDTF40、4526012012540、4535-44GNDTS50、55、6030016016050、55、6045-59GNDTS70、7545020020070、7560-74GNDTBE80、90、10058024026080、90、10075-99GNDTBE120850280400130100-129GNDTBX1601200300450160130-159GNDTBX2001400400500200160-199传感器与钢丝绳相对速度最佳为：0.5 m/s。5.2系统需求计算机硬件配置要求：处理器：Celeron 1.5GHZ 以上、内存：128MB、硬盘：10G、接口：一个RS232 或USB 口、显示器：VGA 以上软件环境的需求：本系统支持windows9x/me、windows2000、WindowsXP、Linux 等操作系统；需安装Micosoft office word 平台。5. 3系统配置磁传感器一组实时报警器一块信号连接线一根RS232 传输线（或USB to RS232 转换线） 一根GTSwindows 专用软件包及数据处理系统一套图1 系统结构图5.4 系统操作 5.4.1 整体连接 将传感器并置于需检测的钢丝绳上。将信号线的三芯插头插入传感器编码器的三芯插孔中，将四芯插头插入传感器上、下体的四芯插孔中（上、下插头不区分），并拧紧，以防检测过程中脱落。将信号线的另一端头与GTS 实时报警器(电源配置器)连接，再用RS232连接线（或USB to RS232 传输线）与计算机连接上。系统连接好，打开电源开关和启动计算机，即可开始工作。硬件连接完毕。5.4.2 传感器安装注意：a) 传感器安装前，请务必仔细检查待检钢丝绳表面有、无断丝翘头倒刺，如果有翘头倒刺，务必先进行处理，然后再进行探头安装、测试；否则，会影响钢丝绳正常通过传感器而将传感器带走，造成仪器的损坏和人员的安全，引发安全事故。b) 测试时，必须确保人员的安全，测试人员站立位置手持探头要留出安全距离并系好安全带；测试时，特殊情况宁可放弃探头以确保人员的安全。5.4.3检测位置的标记检测中应做好检测所需的标记，做到完全检测。如：检测起始标记、区域段标记等。对于在役钢丝绳仪器的安装采用静态安装法。即在未开机的状态下，将传感器安装在检测方案确定的检测起始标记处，在设备带动钢丝绳运作的同时，对钢丝绳段进行检测的一种方法。注意事项如下：安装时应使仪器处于相对稳定的状态；不影响设备的正常运转；使用必要的软联接对检测仪器进行安全保护；正确选择钢丝绳运行方向。5.5 软件操作5