蔬菜、酱腌菜（榨菜）制品生产线设备统一规范要求.pdf

1 规范篇规范篇 蔬菜、酱腌菜（榨菜）制品生产线设备统一规范要求蔬菜、酱腌菜（榨菜）制品生产线设备统一规范要求 在人们生活水平不断提高的今天，消费者对食品的营养和卫生的要求愈来愈高。上海嘉迪机械有限公司有着二十多年食 品设备的生产经验，结合德国、日本的先进技术，本着健康原则，能够完全为您量身定做符合您工艺要求的生产设备，确保 产品的营养和卫生指标。我们坚信，嘉迪能够成为您事业的忠实支持者。 1. 全部设备符合食品卫生法和出口食品生产企业卫生要求的规定； 2. 完全满足酱腌菜产品的生产工艺要求，生产能力 0.54t/h； 3. 全部设备在高盐分、高湿度环境下运行，完全做到使用安全，性能可靠，对食品无污染，无泄漏，防腐蚀，低噪音，低震 动，低能耗，结构牢固，操作方便，易于清洁工作，无卫生死角，维修便利，提供一年专用易损配件； 4. 在保证结构强度的前提下，能尽可能减小设备体积，减小设备重量，结构紧凑，外型美观； 5. 全部设备（工器具除外）既可连线生产，又可单机操作； 6. 全部设备的配电箱、控制柜、操作按钮与机器分离设置，就近安装(个别紧急停车按钮除外)，所有操作按钮低压控制，完 全达到防水、防潮、防盐的要求； 7. 全部设备按车间规模及工艺流程设计布置，为全新制造，达到国际水平。 The unified standard requirements Sauced salted vegetables production line equipments Today, peoples living level keeps improving, consumers requirement on nutrition 2. Totally to meet the production technological requirement of the sauced salted vegetables products, the production capacity is from 0.5to 4t/h; 3. All equipments can run under the environment of high salt, high humidity, totally accomplish the requirements of safe-using, reliable performance, pollution-free to the food, no leaking, corrosion prevention, low noise, low vibrations, Low energy consumption, stable structure, easy to operate, easy to clean, no dead angle of hygiene, convenient to maintain. And we offer the brittle special fittings in the first one year; 4. On the premise of guaranteeing the intensity of structure, we can reduce the volume and weight of the equipment but keep its compact structure, and aesthetic in appearance, as possible; 5. All equipments (except tools), not only work in stream-line production, but also work standalone; 6. The switch box, controller box and operating button of all equipments, are installed separately from but near by the machine, except the respective emergency-stopping button. All operation buttons are low-voltage to control, and totally reach the water-proof, damp-proof, salt -proof request; 7. All equipments are designed and fixed up according to the scale of the workshop and technological process, in order to make in a totally new way, reach the world level. 2 主营业务范围主营业务范围 咨询领域：地区发展规划及项目前期工程的可行性研究。 工程设计：总体工程设计、单项工程设计、单机产品设计、改造工程设计、合作设计、技术引进项目设计、 引进设备改造。 成套设备：蔬菜加工生产线、酱腌菜（榨菜、萝卜等）生产线等。 服务项目：提供工艺设计、工程安装调试、质检、品控人员的协助培训、操作人员的培训。 Main business scope Consulting field: Feasibility study of regional development plan and front-end engineering of the project. Engineering design: Overall engineering design, individual engineering design, unit-product design, transforming engineering design, cooperative design, technology-imported project design, equipment-introduced transformation. Completed sets: the production line of the Sauced salted vegetables, the production line of hot pickled mustard tuber of turnip, etc Service items: Offer the service of technological design, project install and debug, quality testing, assistance training for quality-control person, training for the operating users. 一、 设计概况一、 设计概况(Designing the general situation) 1、产品、产品(Product) 原原 料料(Materials) 成成 品品(Finished product) 产产 量量(Output) 榨菜、萝卜、马铃薯、芋头、果类榨菜、萝卜、马铃薯、芋头、果类 pickled, turnip, potato, taro, fruit 丝、丁袋装或瓶装品丝、丁袋装或瓶装品 fill with strip or bulk in bag or bottle 0. 54 吨吨/小时（据客户要求设计）小时（据客户要求设计） 0.5 4T/H(require to design according to the customer) 2、生产线、生产线(Product line) 项项 目目(Item) 内容内容(Content) 备备 注注(Remark) 材材 料料(Materials) SUS304/316/316L、工程塑料、食品级胶带、工程塑料、食品级胶带马达、变频器除外马达、变频器除外(Except Motor and transducer) 电电 源源(Power supply) 220/380V，50HZ，3 相相 N/PE 气气 源源(Gas supply) 68 巴，不间断无油新鲜空气巴，不间断无油新鲜空气 蒸蒸 汽汽(Steam) 8 巴无冷凝回水巴无冷凝回水 3、设计标准、设计标准(Designing standard) 设计遵照国际食品机械卫生标准。设计遵照国际食品机械卫生标准。 following the international food machinery sanitary standard 酱腌菜（榨菜）生产线酱腌菜（榨菜）生产线 The Sauced Salted Vegetables Product Line A选料清洗系统选料清洗系统 A. Materials-Selecting and Washing Section. A1 选料提升机选料提升机(Material-Selecting Lifter) 提升原料，将原料输送到双层选料输送机上，分隔式履带提升原料，将原料输送到双层选料输送机上，分隔式履带 性能特点： 1、采用进口优质防腐轴承防腐轴承系统，双面密封； 2、高强度食品级工程塑料，带隔板，防腐蚀。 效 果：输送平稳，振动小，噪音低。 Lifting the raw materials, and sending it to the double floors material-selecting transporter, pedrail of the type of the clapboard Performance characteristic: 3 1、 Adopting the high-quality antiseptic bearing system imported, seal two-sidedly 4 ard , preventing corrosion 2、 Engineering plastics of high strength of one grade of food, with clapbo Effect, a little noise A2ransporter) ：Transporting stably, shocking less 双层选料输送机双层选料输送机(the double floors material-selecting t 输送物料，上下两层，上层选料，下层送料进入下一道工序。输送物料，上下两层，上层选料，下层送料进入下一道工序。 性 优质防腐轴承防腐轴承系统，轴承双面塑密封，经久耐用； 能特点： 1、采用进口 2、食品级白色胶带，无卫生死角，强度可靠，便于人员操作； 效 pper, let m 果：输送平稳，强度牢固，安全性好，易于清洁工作。 Transporting materiel, two floors, selecting materials on the u aterial enter down a process on the lower. Performance characteristic: 1、tiseptic bearing system imported, seal two-sidedly，durable in use it is convenient for personnel to Adopting the high-quality an 2、The white sticky tapes of one grade of food, without hygiene dead angle, the intensity is reliable , operate; Effect：Transporting steadily, the intensity is firm , the security is good, cle Washing lifting 洗机内，隔板式提升。洗机内，隔板式提升。 aned easily A3 清洗提升机清洗提升机 承接选好的物料并提升到清承接选好的物料并提升到清 性能特点： 1、采用进口优质防腐轴承防腐轴承系统，双面密封，经久耐用。 2、进口食品级工程塑料，带隔板； 效。 Co the washer, lifting by the 果：输送平稳，振动小，噪音低 atching the materiel selected and lifting it int clapboard Performance characteristic: 1、ntiseptic bearing system imported, sealing one grade of food, with clapboard; Adopting the high-quality a two-sidedly，being durable in use 2、Imported engineering plastics of Effect：Transporting stably, shocking less, a little noise A4 全自动清洗机全自动清洗机(full-automatic washer) 性能特点： 1、 清洗头出水成锥状，清洗面积大，保证清洗效果； 约用水； 2、 螺旋推进，不伤物料； 3、 两段清洗，循环使用，节 4、 循环泵防腐蚀，运行噪音低； 效 果：杂质易于清除。 Performance characteristic: 1、e awl form, washing heavy area and guaranteeing 2、 rd, does not injure the materiel e is low Wash head lets water becom the effect of washing; The spiral moves forwa 3、 Two sections washing, recycling, economize the water; 4、 The circulation pump is antiseptic, the operation nois Effect：The impurity is cleaned easily. 5 B.切料分级系统 B.切料分级系统 III. Material-cutting Section B1 切丝提升机切丝提升机(Material-cutting lifter) 承接清洗后的物料，并提升到切丝输送机。承接清洗后的物料，并提升到切丝输送机。 性能特点： 1、 白色食品级进口工程塑料，防腐蚀； 2、 轴承采用防腐蚀系统，双面塑料密封。 效 果：输送平稳，噪音低，振动小；不损伤物料, 易于清洁卫生工作。 Catching the materiel washed, and lifting it to the transporter of the material-cutting Performance characteristic: 1、The imported white engineering plastics of one grade of food, being antiseptic 2、The bearing adopts antiseptic system, sealing two-sidedly Effect： Transporting stably, lower noise ,shocking less; dont scathe the materiel, cleaned easily. B2 切丝输送机组切丝输送机组(the group of the material-cutting transporter) B2.1 切丝输送机切丝输送机 material-cutting transporter B2.2 全自动进料切料机全自动进料切料机 full-automatic material-cutting transporter B2.3 出丝输送机出丝输送机 The transporter of producing the materiel B2.1 切丝输送机切丝输送机 material-cutting transporter 性能特点： 食品级工程塑料， 无隔板， 防腐蚀， 自动分向输送。 Performance characteristic: The grade of food, no 切 料 机切 料 机full-automatic m e engineering plastics of on clapboard, being antiseptic, disparting and transporting automatically B2.2全 自 动 进 料全 自 动 进 料 aterial-cutting transporter 性能特点： 进口组合式刀片，损耗结构处牢固，安全性好； 效 果：可切分 3.0mm3.0mm 到 8.0mm8.0mm 规格的丝或 2mm 厚的片，起丝形方正，无连丝、连片，片厚薄均匀， 碎粒量小于 5%；易于清洁卫生工作,电器件防护性能好。 Performance characteristic: Importing the sectional razor blade, it is firm to loss the structure , the security is good Effect：cutting up the strip from 3.0mm3.0mm to 8.0mm8.0mm or piece 2mm, B2.3 出丝输送机出丝输送机 The transporter of producing the materiel 性能特点： 输送带两侧挡板内覆胶板，履带密封性好，不卡料，易于清洁卫生工作。 Performance characteristic: The transport belt covers the glue board in both sides surrounds, the airtight quality of track is good, do not nip the material ,cleaned easily. B5 滚筛提升机滚筛提升机 The Rolling and sifting lifter 将来料提升到下一道工序将来料提升到下一道工序 性能特点： 1、 输送带为食品级白色胶带，强度好，经久耐用； 2、 输送带两侧挡板内覆胶板，履带密封性好，不卡料，易于清洁卫 生工作。 效 果：强度牢固，安全性好；易于清洁卫生工作。 let material enter down a process . 1、The white sticky tapes of one grade of food，the intension is firm, being durable in use. 2、 The transport belt covers the glue board in both sides surrounds, the airtight quality of track is good, do not nip the material ,cleaned easily. Else：the intension is firm, the security is good, cleaned easily. B6 全自动滚筛机全自动滚筛机(Automatic rolling and sifting machine) 性能特点： 1、 筛网密度均匀， 网孔大小根据物料细度特殊 设计； 2、 碎料自动收集，充分利用。 效 果：筛除小于 12mm3.5mm3.5mm 的 碎粒；碎粒能自动收集；自动进出料；不卡丝， 运行振动小，噪音低；强度牢固，安全性好； 易于清洗卫生工作。 Performance characteristic: 1、 The density of the screen mesh is even , the holes is designed specially by characteristic of the materiel. 2、The material smashed is collected automatically, fully utilized Effect：Screening out the materiel smaller than 12mm *3.5mm *3.5mm; One can be collected automatically; Pass in and out the material acurity is good; cleaned easily. utomatically; Not nipping strip , running steadily, the noise is low; The intensity is firm , the se 6 7 C. 脱盐脱水系统脱盐脱水系统The desalinating and dehydrating section C1脱盐提升布料机脱盐提升布料机 性能特点： 1、 均匀布料系统，保证物料均匀，从而达到充分脱盐的目的； 2、 挡板内侧采用胶板密封，不卡料，防腐蚀，耐老化。 效 果：易于清洁卫生工作。 P 1、in order to achieve abundant de of corrosion , ageing-resistant. erformance characteristic: Guaranteeing the materiel are even , salination; 2、Guard inboard adopts the glue board to seal, does not nip the material , the prevention Effect：cleaned easily C2 全自动脱盐机全自动脱盐机 The automatic desalinating machine 性能特点： 1、 轴承采用进口防腐蚀系统，双面密封； 2、 履带采用进口白色工程塑料， 强度牢固， 不变形， ，耐老 3、 4、 洗，便于清洁卫生工作； 安全性好，不卡料、漏料、伤料，防腐蚀 化； 自动翻洗系统，保证脱盐效果； 自动高压清 5、 脱盐水位自动控制系统 效 盐度自动/手动控制脱盐水 果： 自动检测，手动/自动调整； 温并显示数值；物料无损伤，无滞留，无返带；完成连 续自动进出料。 Performance characteristic: The bearing adop1、ts antiseptic system, sealing two-sidedly 2、orted engineering plastics, the p The track adopts the imp intensity is firm , no distorted ,the security is good;does not ni , leak, damage materiel, the prevention of corrosion , ageing-resistant. Effect： The degree of salt automatically measure,It adjust by manual /automatic automatically; Automatic / manual to is it ta 3脱水送料布料机脱水送料布料机 接于脱盐机，承接脱盐后的物料，并输送到脱水机脱水。接于脱盐机，承接脱盐后的物料，并输送到脱水机脱水。 ke off salt solution warm and show number value to control; The material isnt damaged and hold up; Finish passing in and out the material automatically in succession . C 连连 传带材料：食品级白色胶带，沥水性好，耐磨性强； 性能特点： 强度牢固，安全性好；易于清洁卫生，防腐耐老化； 配有水自动汇流装置。 Cop the materiel desalinated, and transported it into the de nnecting to the desalinating machine, holding u hydrating machine to dehydrate. Belt material：The white sticky tapes of one grade of food，It is good to drop water off, Performance characteristic: A firm intensity ,a good security, cleaned easily, being antiseptic and ageing-resistant, Furnished with th ull-automatic continuous dehydrating machine e device that water converge automatically. 8 C4全自动连续式脱水机全自动连续式脱水机 F 性能特点： 1、 食品级尼龙滤网、 蓝色， 沥水性好， 耐磨性强， 自动汇流系统， 自动排入地面排水道。 自动纠偏； 2、自动松紧调节系统，气压控制，可调节并数字 显示； 3、 轴承采用进口防腐蚀结构； 4、 压榨水 效 1、脱 2、具有自动高压冲洗装置； 3、对原料无损伤，无滞留，无返带。 果： 水后物料含水量在 72-95%内设定和调节； Performance characteristic: 1、Food grades of nylon filter screen, blue one, better 2、elasticity regulating, eptic system, wearability, rectifying automatically; The system of the automatic controlled by the atmospheric pressure, digital display 3、The bearing adopts imported antis 4、 The system of pressing water converge automatically , enter drainage on the ground automatically. Effect： 1、after dehydrating, The water content of the materiel is seted and regulated in 72-95%; 2、the device that automatic high pressure that ged and hold up. There is washes 3、The raw materials are not dama D拌料包装系统拌料包装系统 (Mixing and packing section) D1 xing lifter) full-automatic mixer) 全 自 动 拌 料 机 组全 自 动 拌 料 机 组 (The group of the full-automatic mixer) D1.1 拌料提升机拌料提升机(The mi D1.2 拌料往返输送机拌料往返输送机(The mixing shuttle transporter) D1.3 全自动搅拌机全自动搅拌机(The D1.1 拌料提升机拌料提升机(The mixing lifter) 性能特点： 9 、 食品级白色胶带，不卡料，履带两侧胶板密封； 腐蚀，耐老化。 haracteristic: nip nes materials are antiseptic, ageing-resistant 1 2、 易于清洁卫生工作。机体材料防 Performance c 1、The white sticky tapes of one grade of food，does not material, both sides of track is sealed by the glue board . 2、Cleaned easily, the machi D2.2 拌料往返输送机拌料往返输送机 The mixing shuttle transporter 性能特点： 1、 往返输送物料，自动换向； 2、 履带两侧胶板密封，无卡料，防腐蚀 Performance characteristic: 1、ring direction automatically 2、bdoes not nip material， be 、自动出料、自动高压清洗装置。、自动出料、自动高压清洗装置。 eturn transporting materiel , exchang oth sides of track is sealed by the glue board . ing antiseptic D3 全自动搅拌机全自动搅拌机(The full-automatic mixer) 自动称重、自动拌料自动称重、自动拌料 性能特点： ，交替使用，实现连续工作。 1、 气动控制出料，密封性好； 2、 采用压力传感系统自动称重； 3、 双机拌料 生 产能力：一次搅拌量大于 100Kg； 搅拌形式：桨片螺旋式搅拌，可正反转； 效 运行振动小，噪音低，强度牢固；安全防护性能好。 拌 Wmatically, mixing material automatically, e 果： 料均匀，确保拌料效果 eighing auto produce material automatically, the automatic high pressur washing device Performance characteristic: 1、Controlling outing the material y pneumatically, the sealing is 2、Adopting the s ensing system of the pressure to weigh automatically; 3、and used alternately , realizing working in succession good; Dual machine mix material Production capacity : Mixing amount is greater than 100Kg; Mixing the form : scenes of spiral type mix, but positive and negative to turn; Effect： ,lower noise ,a firm intensity ,a good security. Dcking automatically) 性动点封。 Pecally, measuring exactly, the warp to limit to 3%, sealing automatically. 4 自动称重包装机自动称重包装机(The machine of weighing and pa 能特点：称重、包装全自动控制。计量精确,称量误差控制在 3%以内。自 rformance characteristic: weighing and packing automati 10 5 真空封口机真空封口机(Vacuum sealing machine) g it vacuum, then sealing 组合容量 Combination capacity最大 3000cm Max 3000cm 组合重量 Combination weight 最大 500g Max500g 最小刻度 Min scale 0.1g 0.1g 运转速度 Highest speed 60 次/分 60times/min 原料长度Length of materiel 最大 80mm Max 80mm 计量头数Quantity of dipper 10 头 10dippers 计量方式 Mode of dipper 传感器式 Sensor 驱动方式 Mode of driving 步进电机驱动step electromotor 料斗形式 Form of dipper 双排无记忆斗 Double-row non-memory dippers 预约功能Preset function 最大 20 种 Max 20 choices 材质与原料 Material 接触部为不锈钢 Stainless steel 料位控制方式Level control 光电式(通过型) Photoelectricity(pass type) 电源 Power source AC200/220V 10% 1.5Kw 本体尺寸 Dimension 950(L)950(W)950-1000(H)mm D 点封后自动抽真空，自动封口。 After sealing partly, makin fully E. 杀菌冷却系统杀菌冷却系统 E. Sterilizing and Cooling Section E1 杀菌输送布料机杀菌输送布料机 性能特点： 1、 内配置布料系统，均匀布料； 包装后的物料无损伤 2、 履带采用进口网式工程塑料，对 Performance characteristic: 1、 The track is made of import network engineering plastics, the product packed is not damaged. 2全自动连续式杀菌冷却机全自动连续式杀菌冷却机 Sterilizing and 温杀菌及水浴冷却 2 、 11 E The full-automatic continuous Cooling machine 水浴喷淋巴氏高 性能特点： 用进口网式工程塑料， 耐高温， 对包 2、 温控系统； 的口感； 1、 履带采 杀 菌 段 装后物料无损伤； 温度调节采用进口自动 3、 设计杀菌冷却中间过渡段，确保产品 4、 所有轴承采用进口防腐蚀系统， 保证设备的使 用寿命。 杀菌温0范围内任意设定； 度：8010 杀菌时间：640 分钟 冷却时间：645 分钟 效 果：杀菌效果符合中国食品卫生法的要求， 杀菌冷却连续工作，杀菌后产品口感无改变。 Performance characteristic: 1、ort network engineering le to bear the high temperature, the product control adopts the imported tweem Sterilizing and Cooling, Guaranteeing the mouth-feel of the products; The track is made of imp plastics, being ab packed is not damaged. 2 、The temperature automatic temperature-controled system. 3、Designing a transition section be 4、The bearing adopts antiseptic system, Guaranteeing the service time of the equipment Sterilizing temperature：80100 adjustable set Sterilizing time：640min Cooling time：645min Effect：The Sterilizing effect accords with the demand of the Chinas food hygiene law, it is continuous to sterilize and Cool. 冷 却 段 全自动节能型杀菌冷却机全自动节能型杀菌冷却机 12 果等同于全自动连续式杀菌冷却机。果等同于全自动连续式杀菌冷却机。 omatic continuous Sterilizing and Cooling machine 效效 The e